From Concept to Validated Serial Process

Research & development

Specialized Infrastructure, Quality Assurance, End-to-End Engineering Support.

We assist clients throughout the entire product lifecycle.
Fundamentally, ultrasonic welding is a significantly cleaner process compared to traditional bonding or mechanical fastening. Our processes are engineered to minimize waste and energy consumption, effectively eliminating the need for harmful consumables, hazardous chemical solvents, and excessive energy loss.
Ultrasonic technology laboratory

From Concept to Validated Serial
Process

At VIAL Automation, we believe that technology is only successful when it precisely aligns with the client’s needs. Therefore, our development process encompasses all critical stages, from initial requirements analysis to industrial integration, with a steadfast focus on innovation, sustainable solutions, and energy efficiency. Our work is consistently dedicated to creating added value for our partners by providing reliable, field-tested solutions that integrate seamlessly into series production.

We operate a dedicated in-house laboratory specialized in ultrasonic technology. Equipped with digital microscopy, tensile and pressure testing machines, and seal testing equipment, we provide empirical evidence of joint quality. Our extensive range of welding systems positions our facility among the top-tier laboratories in the CEE region.

We also offer our laboratory capacities to companies in serial production looking to improve their existing welding processes. In these cases, we analyze current applications and propose technical and process optimizations. Furthermore, we act as a reliable development partner for manufacturers of ultrasonic welding systems when their own capacities are insufficient to handle all ongoing development projects.

Design Optimization

Consulting on ultrasonic-friendly design and welding joint validation.

Prototyping & Testing

Initial welding trials using our proprietary tooling and machinery.

Detailed Documentation

Comprehensive lab reports documenting all procedures and measurement results for seamless scale-up.

Ultrasonic technology across industries

drone, technology, camera, electronic, propeller, aircraft, uav

Ultrasonic welding provides seamless connections for electronic components, such as wire terminations and circuit assembly. It ensures low electrical resistance and strong, reliable bonds in a clean and efficient manner.

In the automotive industry, ultrasonic welding is used for battery packs, wiring harnesses, and aluminum connections. Its ability to create robust and distortion-free joints enhances durability and performance in critical applications.

Your industry could be our next challenge. Get in touch and let’s discuss the possibilities.

Your R&D Partner for Ultrasonic Technology and Automation

We engineer end-to-end joining solutions. Before you commit to a major investment, our team brings your concepts to our specialized ultrasonic technology laboratory—one of the best-equipped R&D facilities in the wider region

We are here for you!

Ready to explore new opportunities? Contact us today to discuss your project requirements. Together, we can achieve precision, efficiency, and reliability in your manufacturing processes.

+386 3 713 27 90
info@vial-automation.si
Gotovlje 57, 3310 Žalec, Slovenija
Mon-Fri, 8.00 – 15.30

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